Wire Harnesses For Lighting

Lighting Wire Harnesses

At Pinnacle Harnesses, we recognise the importance of reliable and efficient lighting solutions in various applications, from residential and commercial buildings to automotive and industrial environments.

Custom wire harnesses play a crucial role in ensuring the seamless integration and optimal performance of lighting systems, providing flexibility, durability, and precision engineering.

Wire Harnesses For Lighting Solutions

Wire harnesses, often referred to simply as ”wiring harnesses” are intricate networks of wires, cables, connectors, and protective components organised into a unified system.

Pinnacle Harnesses manufacture wire harnesses for a wide range of lighting solutions to meet unique requirements including;-

  • Connectors and terminals
  • LED modules
  • Power cords
  • Optical components
  • Control modules
  • Sensors
  • And much more

Key Components of Lighting Wire Harnesses

Wires and Cables: These form the core of the harness, carrying electrical current from the power source to the lighting components. Wire conductors are typically made of copper or aluminium and come in various gauges to accommodate different voltage and current requirements.

Connectors: Connectors establish secure and reliable electrical connections between wires and lighting components such as LED modules, ballasts, switches, and sockets. They come in various types, including crimp connectors, solder connectors, and plug-and-play connectors.

Terminals: Terminals provide attachment points for wires to connect to lighting fixtures, switches, or power sources. They come in different configurations such as ring terminals, spade terminals, and blade terminals, providing secure connections and facilitating easy installation.

Insulation Materials: Insulation materials protect wires and connectors from electrical interference, moisture, heat, and physical damage. Common insulation materials include PVC (Polyvinyl Chloride), Teflon, silicone, and thermoplastic elastomers (TPE), selected based on regulatory compliance.

Labels & Markings: Labels and markings are applied to wire harnesses to identify wires, connectors, and components, facilitating installation, maintenance, and troubleshooting. They include information such as wire gauge, color-coding, part numbers, and manufacturer details.

Inspection & Rework Services
Inspection Rework Services

Customisation and Precision

The key components of lighting wire harnesses work together to create reliable, high-performing solutions tailored to the specific requirements of lighting applications, ensuring seamless integration, durability, and efficiency in illuminating spaces. As always with Pinnacle Harnesses, customisation and precision is guaranteed!

The Role of Wire Harness Manufacturers

Wire harnesses play a crucial role with a diverse number of lighting solutions.

Just a few of the roles wire harnesses fulfil in lighting applications include:

  • Connection of lighting components
  • Power distribution
  • Enhanced durability and protection
  • Troubleshooting and maintenance
  • And much more!

Contact Us Today

If you’re seeking wire harnesses for bespoke lighting solutions, look no further than Pinnacle Harnesses. We are proud to be 5-star-rated wire harness manufacturers that serve clients throughout the UK and Europe.

For inquiries, quotes, or to learn more about our security wire harness solutions, please contact us today at 01978 437505 or use our online contact form and we’ll get back to you promptly.

Through our culture of “challenge and change” Pinnacle Harnesses bring positive outcomes to our customers and partners alike.